20kHz Ultrasonic Sonochemistry Reactor FYCG 3000W

3 in 1 recirculation setup with flow cell system

Industrial Grade Ultrasonic Crushing, Emulsifying, Dispersing and Extracting Equipment - Multi-functional Chemical Processing System for Fertilizers, Nanomaterials and Other Fields

This production line adopts continuous ultrasonic treatment technology, suitable for dynamic processing of liquid materials, with precisely adjustable flow rate and processing intensity, easy installation and support for quick cleaning. The system can be equipped with soundproofing modules and explosion-proof safety devices. With more than 20 years of experience in the industry, we provide customized technical support for various industrialized production scenarios, and have successfully built 100-ton and 500-ton graphene production lines.

Core application areas:
Homogenization and precision cleaning
Nanoparticle dispersion and deagglomeration
Wet milling and nanomaterial preparation
High efficiency emulsification and cell breaking
Active ingredient extraction and sonochemical synthesis

Technology Advantage:
High-performance ultrasonic core components, supporting automatic frequency tracking and 20%~100% amplitude adjustment.
All titanium alloy probe, IP20 protection level, processing effect can be linearly scaled up to industrial scale.
Optional temperature control module and material circulation workstation
Ultrasonic extraction solutions - covering the experimental level to industrialized production
Hangzhou Success Ultrasonic Equipment Co., Ltd. is committed to providing customers with full-scale ultrasonic extraction equipment. Whether it is small batch extraction of fine plant active ingredients, or industrial production of 10,000 tons, we can provide matching cutting-edge technology solutions.

Ultrasonic extraction mechanism:
Through high-frequency sound waves in the solvent-plant mixture induced cavitation effect, resulting in instantaneous high temperature (about 5000K), high pressure (about 1000 atm) micro-environment. This extreme condition can:

Disrupt cell membrane selective barriers
Accelerate intra- and extracellular substance transfer
Completely fragment the cellular structure
Release high-purity intracellular material
Compared with traditional methods, ultrasonic extraction has significant advantages:
High efficiency and energy saving: processing time is shortened by more than 50%, and solvent usage is reduced by 30%.
Low temperature protection: the whole process is temperature-controlled to avoid inactivation of heat-sensitive components and retain volatile substances.
Green and safe: water/ethanol and other environmentally friendly solvents are often used, with no harmful by-products.
Precise and controllable: digital adjustment of parameters to ensure batch stability.
Typical applications include the extraction of active ingredients of Chinese herbs, essential oils, proteins and polyphenols. Its non-thermal processing characteristics are particularly suitable for health products, cosmetic raw materials and other fields that require strict retention of biological activity.

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