Advantages And Application Prospects Of Ultrasonic Welding

1. Advantages of ultrasonic plastic welding: fast welding speed, high welding strength, and good sealing;

Replace the traditional welding/bonding process, low cost, clean, and pollution-free, and will not damage the workpiece;

The welding process is stable, and all welding parameters can be tracked and monitored through the software system. Once a fault is found, it is easy to troubleshoot and maintain.

2. Advantages of ultrasonic metal welding:

1) The welding material does not melt and is not fragile mental characteristics.

2) After welding, the conductivity is good, and the resistivity is extremely low or almost zero.

3) Low requirements for welding metal surface, can be welded by oxidation or electroplating.

4) The welding time is short, without any flux, gas, or solder.

5) Welding without sparks, environmental protection, and safety.

Applicable Products

1. Nickel-metal hydride battery nickel-metal hydride battery Nickel mesh and nickel sheets are mutually fused and nickel sheets are mutually fused.

2. Lithium battery and polymer battery copper foil and nickel sheet are mutually fused, and aluminum foil and aluminum sheet are mutually fused.

3. The wires are fused to each other, and they are fused together into one and multiple wires.

4. The wires are mutually fused with various electronic components, contacts, and connectors.

5. Mutual fusion of large heat sinks, heat exchange fins, and honeycomb cores for various household appliances and automotive supplies.

6. High-current contacts such as electromagnetic switches and non-fuse switches, and mutual fusion of dissimilar metal sheets.

7. The sealing and cutting of metal pipes are waterproof and airtight.

Application prospect

For all application markets, ultrasonic welding has its unique advantages - fast, efficient, clean, and firm, and has won the recognition of all walks of life.

1. Automobile: (transportation industry) Ultrasonic can be controlled by a computer program to implement welding of large and irregular workpieces such as bumpers, front and rear doors, lamps, brake lights, etc. With the development of high-grade roads, more and more reflectors are using ultrasonic welding.

2. Home appliances that need to be sealed, firm, and beautiful, such as machine casings, recorders, transparent panels of audio machines, power rectifiers, TV casing screw holders, mosquito-reducing lamp casings, and washing machine dehydration tanks, etc.

3. Packaging: The sealing of the hose, and the connection of the special packing tape.

4. Toy industry: The use of ultrasonic technology makes the products clean, efficient, and firm, eliminating the need for screws, adhesives, glues, or other auxiliary materials, reducing production costs, and greatly enhancing the competitiveness of enterprises in the market.

5. Electronics: The use of automation scheme design enables users to achieve large-scale production while ensuring product quality requirements.

6. Other commercial purposes: Ultrasonic equipment can be used in communication equipment, computer industry, printing equipment, audio, and video products, etc.